Methodical Approach to Proactivity Using a Digital Twin of Production Process

Real-time simulation and digital twin (DT) as a part of Industry 4.0 are becoming increasingly relevant, especially when considering production cycles. Most issues with cycles arise from having demand for customized orders, while nonmodular lines medium-to-high complexity in the decision-making process. All these conditions lead to possibility unpredictable consequences. Being able predict behavior possible failure scenarios before starts has proven save both costs time. With an introduction new ISO standard which is solely focused on DT creation sets starting point future research, researchers finally focus creating prototypes built specific maintaining core concepts. This paper focuses proposing strategies real-time integration into cycles, based standards, can be generalized applied multitude different systems minimal changes. The proposed solutions offer levels human interaction Human–Machine Interfaces used Cyber–Physical Systems created DT. Applicability solution been verified results experiments carried out WITNESS Horizon platform utilization custom Order Manipulation Interface (OMI) application.